Our customer, a leading automotive parts manufacturer, faced a challenge in finding a water-soluble mandrel lubricant that would facilitate smooth bending operations while leaving no residue behind. Seeking a specialized solution, they turned to Om Engineers, who developed TBG-100, an innovative Tube Bending Gel designed to enhance mandrel lubrication and improve overall bending efficiency.
1. The automotive parts manufacturer sought a water-soluble mandrel lubricant that would streamline their tube bending process.
2. The existing lubrication methods left undesirable residues, hindering the smooth bending operation and compromising mandrel life.
3. They required a lubricant that would not only facilitate efficient bending but also drain away effortlessly post-application.
1. Understanding the customer's specific requirements, Om Engineers developed TBG-100, a revolutionary Tube Bending Gel engineered to address their challenges precisely.
2. This advanced formulation offered water solubility, ensuring seamless drainage after application, without leaving any residue behind.
1. Smooth Bending Operations: TBG-100's water-soluble formulation provided excellent mandrel lubrication, resulting in smooth bending operations. The gel significantly reduced friction during bending, ensuring precise and efficient shaping of tubes.
2. Extended Mandrel Life: The reduction in friction and load on the mandrel contributed to an improvement in its longevity. TBG-100 helped to protect and preserve the mandrel, reducing the need for frequent replacements and maintenance.
3. Residue-Free Application: After application, TBG-100 seamlessly liquidified and drained away, leaving no residue behind. This feature simplified the post-bending cleaning process, saving time and reducing waste.